Hydrogen Hazards
Safety Studies

Our consultant's extensive experience derives from working across all hydrogen supply chains and from all parts of the project life cycle. We support clients in developing a safe and regulatory-compliant hydrogen industry toward a carbon-free future.

Safeguarding the future of hydrogen

Process safety is of paramount importance in hydrogen safety. It plays a crucial role in managing the unique and inherent risks associated with hydrogen, ensuring safe operations, protecting people and the environment, and upholding regulatory compliance.

Due to its flammability, buoyancy, its ability to embrittle metals, and other properties that require engineering control, designing a hydrogen system that ensures its safe use can be a challenging process. Awareness of hydrogen hazards is essential so that early precautions can be taken, including the development of dependable hydrogen systems. These safety measures are vital not only for hydrogen-powered vehicles and vessels but also for hydrogen processing plants and transportation


At Gexcon, we specialise in providing comprehensive safety studies tailored to the hydrogen industry, covering both compressed and liquefied hydrogen. Our consultants have extensive experience of working with facilities throughout the entire hydrogen supply chain.
Hydrogen safety study key services

Providing practical recommendations to improve your overall safety performance.

Early-stage risk analysis to identify potential hazards

Full facility risk analysis to map risk exposure on-site and off-site

Verification of safety studies to ensure compliance with relevant standards and regulations

Detailed modelling of hydrogen release and explosion consequences

Quantitative risk analysis for siting and licensing purposes

Verify structural response
Hydrogen safety study examples

Evaluating hydrogen-related risks, with the identification of risk levels based on their severity.

Hydrogen dispersion and determination of siting and safe distances under the SEVESO directive

Dimensioning of explosion pressure relief devices in rooms containing hydrogen storage and equipment

Process safety reviews to prevent internal explosions in hydrogen carrying systems

Safety studies and design support for class approval of hydrogen-powered marine vessels

Risk analysis and area classification of hydrogen electrolysis plants
Using advanced consequence modelling and QRA software tools to for modelling analysing accidental release of hydrogen and help understand its risks and assist in data-driven decision making.

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Gexcon offers a range of services to assist clients in fostering a safety-oriented culture, mitigating risks, and ensuring regulatory compliance is maintained to support the long-term sustainability of their operations.