Dust Hazards Safety Studies

After establishing a dust explosion laboratory in the 1970s, we have performed numerous large-scale dust explosion tests and developed the dust explosion CFD modeling tool FLACS-DustEx.

Safeguarding Against Dust Explosions: Proactive Measures for Industrial Safety

Addressing dust explosion safety involves a combination of engineering controls, preventive measures, and adherence to safety standards. Industries that handle combustible dust must prioritise safety to minimise the risk of dust explosions and protect both personnel and assets.

Gexcon has been supporting clients from a wide range of industries and offering practical solutions to develop a safe and regulatory compliant dust processing, storage and transportation industry. We offer a range of services including dedicated dust explosion training courses, dust characterization testing, large-scale tests, risk assessments of powder handling facilities, and detailed CFD-modeling for a more accurate assessment of consequences.

Dust explosion hazard safety solutions

Explosion Testing
Dust explosion properties testing
Dust layer ignition and potential  for bulk storage self heating
Equipment and protective systems  for use in hazardous areas

Dust Explosion Courses
Dust explosions, accidents, dust  properties, ignition sources
ATEX directives, NFPA guidelines and risk assessments

Risk Assessments in Powder
Systematic risk assessment to evaluate hazards and minimize risk
Hazardous area classification,  ignition sources, explosion venting,  explosion suppression, explosion containment

CFD Modeling of Detailed Layout and Venting
Conditions beyond the scope of  NFPA-68 (scale, L/D, multivessel,  congestion, duct)
Evaluate realistic process conditions,  instead of simple cases assuming  the whole volume is unrealistically  filled with dust

Safety Studies
Cause and origin determination 
Incident reconstruction with CFD tool
Evaluate to prevent future accidents

Gexcon’s engineers have been involved in many dust explosion hazard related projects.

Performing dust explosion property testing

Testing equipment and protective system to be used in explosive atmosphere for facilities processing dusts

Testing dust layer ignition and potential for bulk storage self-heating

Conducting modelling studies to understand the consequences of dust explosions

Conducting systematic hazardous area classification and risk assessment (DHA - Dust Hazard Analysis) to evaluate hazards and minimize risk in facilities processing dusts

Performing incident investigation to determine cause and origin and to prevent future accidents

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Gexcon offers a range of services to assist clients in fostering a safety-oriented culture, mitigating risks, and ensuring regulatory compliance is maintained to support the long-term sustainability of their operations.